Kawasaki Z1000SX - Service manual > Oil Pump

Oil Pump Removal

• Remove:
  Water Pump (see Water Pump Removal in the Cooling System chapter)
  Oil Pump Cover [A]

• Remove:
  Oil (Water) Pump Shaft [A] with Inner Rotor [B]
  Outer Rotor [C]

Oil Pump Installation

• Install the outer rotor [A] into the crankcase.

• Assemble the pin [A], inner rotor [B] and oil (water) pump shaft [C].

• Turn the pump shaft so that the slot [A] in its shaft fits onto the projection [B] of the pump drive gear shaft.

• Install the dowel pin [A].
• Install the oil pump cover [B] so that the dowel pin fits into the hole [C] of the oil pump cover.
• Install the water pump (seeWater Pump Installation in the Cooling System chapter).

Oil Pump Drive Gear Removal

• Remove:
  Clutch (see Clutch Removal in the Clutch chapter)
  Oil Pan (see Oil Pan Removal)
  Circlip [A] and Washer [B]

Special Tool - Outside Circlip Pliers: 57001-144

• Remove:
  Oil Pump Drive Gear [A]
  Washer [B]

Oil Pump Drive Gear Installation

• Apply molybdenum disulfide oil solution to the hole of the oil pump drive gear shaft in the crankcase.
• Apply molybdenum grease to the journal portion [A] on the oil pump drive gear shaft [B].
• Install the washer [C] to the shaft.

• Replace the circlip [A] with a new one.
• Insert the oil pump drive gear to the lower crankcase. -Install the washer [B] and circlip.

  Special Tool - Outside Circlip Pliers: 57001-144

• Fit the projection on the shaft and oil (water) pump shaft slot.
• Set the circlip original position.

See also: