Kawasaki Z1000SX - Service manual > Shift Pedal Removal

• Remove:
  Shift Lever Bolt [A]
  Shift Lever [B]
  Shift Pedal Mounting Bolt [C]
  Shift Pedal [D] with Tie-rod [E]

Shift Pedal Installation

• Tighten:
  Torque - Shift Pedal Mounting Bolt [A]: 25 N*m (2.5 kgf*m, 18 ft*lb)
  Shift Pedal [B]
  Washer [C]

• Align the punch mark [A] on the shift shaft with the slit [B] of the shift lever.
• Tighten the shift lever bolt [C].

• After installation, confirm that the shift pedal [A] is positioned as shown in the figure.

  About 90º [B] If the pedal position is different, adjust it as follows.

  • To adjust the pedal position, loosen the front locknut [C] (left-hand threads) and rear locknut [D], and then turn the tie-rod [E].

External Shift Mechanism Removal

• Remove:
  Shift Lever (see Shift Pedal Removal)
  Circlip [A]
  Washer [B]
  Clutch (see Clutch Removal in the Clutch chapter)

Special Tool - Outside Circlip Pliers: 57001-144

• Pull out the shift shaft assembly [A].

• Remove:
  Gear Positioning Lever Bolt [A]
  Gear Positioning Lever [B]
  Collar and Spring [C]

• Remove:
  Shift Drum Cam Bolt [A]
  Shift Drum Cam [B]

See also: