Kawasaki Z1000SX - Service manual > Transmission Shaft Removal

• Split the crankcase (see Crankcase Splitting).
• Remove the drive shaft [A] and output shaft [B].

Transmission Shaft Installation

• Check to see that the set pins [A] and set rings [B] are in place.

• Install the drive shaft and output shaft into the upper crankcase half.
• Apply engine oil to the bearings.
  • The bearing set pins and rings must match properly with the holes or grooves in the bearing outer races. When they are properly matched, there is no clearance [A] between the crankcase and the bearing outer races.

• Assemble the crankcase (see Crankcase Assembly).
• Apply high-temperature grease to the oil seal lips.
• Apply water-soluble lubricant to the out side surface of the oil seal [A].

  Sealant - ThreeBond: TB2720C

• Press in the oil seal onto collar [B] so that the surface of the oil seal is flush with the surface [C] of the crankcase.

See also: