Royal Enfield Interceptor 650 - Service manual > Clutch Components

Friction plate

• Inspect the clutch plates visually for uneven wear, seizure and discoloration.
• Measure the thickness of the friction plate (a) at 4 locations marked by arrows.

Steel Plate

• Measure the thickness of the steel plates (a) at different locations.

Clutch Hub (Outer and Inner)

• Inspect the clutch hub (a) for any scratches, wear or damage of the lugs.

• Visually inspect clutch center (a) for any scratches, wear or damage.

Clutch Housing

• Visually inspect clutch housing and lugs for any, wear, bends, lug breakage, heat marks or damages.

Shifter Forks

• Measure the pegs on shifter forks (a) using micrometer for wear.

• Visually inspect the shifter fork machined lugs (a) for damage, excessive wear out scoring and replace if damaged.

Selector Drum

• Inspect the shifter fork working grooves in the selector drum for any damages, chipped ends etc. Measure the grooves in their working area for excessive wear out.

Magneto Cover

• Visually inspect the magneto cover for any outer damages, cracks etc.
• Inspect the cover seating area for any damages pitting etc.
• Place the magneto cover (a) on a surface plate and measure for any surface warpage using feeler strip (b) of 0.01 mm.
• Replace cover if warpage is beyond service limit.

Clutch Cover

• Visually inspect the clutch cover for any outer damages, cracks etc.
• Inspect the cover seating area for any damages pitting etc.
• Place the clutch cover (a) on a surface plate and measure for any surface warpage using feeler strip (b) of 0.01 mm.
• Replace cover if warpage is beyond service limit.

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