Kawasaki Z1000SX - Service manual > Alternator Cover Removal

• Remove:
  Left Lower Fairing (see Lower Fairing Removal in the Frame chapter)
• Support the fuel tank with a suitable bar (see Fuel Tank Removal in the Fuel System (DFI) chapter).
• Pull up the connector bracket [A].
• Remove the alternator lead connector [B] from the bracket.
• Disconnect the alternator lead connector.

• Place a suitable container under the alternator cover [A].
• Remove:
  Alternator Cover Bolts [B]
  Bracket [C]
  Alternator Cover

Alternator Cover Installation

• Apply silicone sealant to the alternator lead grommet and crankcase halves mating surface [A] on the front and rear sides of the cover mount.

  Sealant - Liquid Gasket, TB1211F: 92104-0004

• Check that dowel pins [B] are in place on the crankcase.
• Install a new gasket and the alternator cover.
• Tighten:
  Torque - Alternator Cover Bolts: 12 N*m (1.2 kgf*m, 106 in*lb)

• Run the alternator lead correctly (see Cable, Wire, and Hose Routing section in the Appendix chapter).
• Confirm that the drain hose and clamp are installed securely and run the hose correctly (see Cable, Wire, and Hose Routing section in the Appendix chapter).

Stator Coil Removal

• Remove:
  Alternator Cover (see Alternator Cover Removal)
  Holding Plate Bolt [A] and Plate
  Alternator Lead Grommet [B]
  Stator Coil Bolts [C]
• Remove the stator coil [D] from the alternator cover.

See also: