Royal Enfield Interceptor 650 - Service manual > Clutch Cable on Clutch Cover

Engine / Components Removal from Engine / Clutch Cable on Clutch Cover

  • Disconnect clutch cable assembly (a) from clutch cover (b). Refer clutch cable dismantling procedure.

Components Removal from Engine

Clutch Actuating Lever Assembly

  • Loosen and remove Hex head bolt (M6) (a) from clutch actuating lever assembly (b).

Components Removal from Engine

  • Rotate clutch actuating lever (a) in clockwise direction to release tension in spring (b).

Components Removal from Engine

  • Remove clutch actuating lever (a) from clutch shaft (b) on cover.

Components Removal from Engine

NOTE

  • Use a suitable wedge to slightly expand the slot in the clutch actuating arm and gently lift from the shaft.

Clutch Cover

  • Loosen and remove 14 Nos. Hex socket screws (M6) (a) in a crisscross pattern to remove clutch cover (b) from motorcycle RH.

Components Removal from Engine

Components Removal from Engine

  • If the cover is jammed in the engine, gently tap on the tabs (a) provided on the cover using a plastic/ rubber mallet.

Components Removal from Engine

  • Remove gasket (a) and dowel pins (b) from clutch cover/engine.

Components Removal from Engine

CAUTION Do not use a sharp tool to scrap the gasket material from the joint faces.

If required scrap only with a soft and blunt tool.

Clutch Actuating Shaft

  • Gently remove the E clip (a) and washer (b) from the bottom of the clutch actuating shaft inside clutch cover.

Components Removal from Engine

  • Remove oil seal (a) along with washer (b) from outer clutch case.

Components Removal from Engine

  • Gently pull out clutch actuating shaft (a) from clutch cover (b).

Components Removal from Engine

  • Remove needle roller bearings (a) from clutch cover with special tool.

Components Removal from Engine

    See also:

     Royal Enfield Interceptor 650 - Service manual > Injector, TPS, MAPS, ISC Connections

    Injector, Throttle Position Sensor (TPS), Manifold Absolute Pressure (MAP) Sensor and Idle Speed Controller (ISC) Connections Ensure ignition and stop switch are in OFF position. Disconnect throttle position sensor connector (a) from LH throttle body (b). Gently press connector lock to disconnect fuel injector connectors (a) from LH and RH of throttle body (b). Disconnect idle speed control sensor (ISC) connector (a) from throttle body (b).

     Royal Enfield Interceptor 650 - Service manual > Oil Level Window

    Remove the circlip (a) on the oil level window inside clutch cover. Gently press oil window (a) from outer side to remove from clutch cover.

    Motorcycles: