Royal Enfield Interceptor 650 - Service manual > Injector, TPS, MAPS, ISC Connections

Engine / Components Removal from Engine / Injector, TPS, MAPS, ISC Connections

Injector, Throttle Position Sensor (TPS), Manifold Absolute Pressure (MAP) Sensor and Idle Speed Controller (ISC) Connections

  • Ensure ignition and stop switch are in OFF position.
  • Disconnect throttle position sensor connector (a) from LH throttle body (b).

Components Removal from Engine

  • Gently press connector lock to disconnect fuel injector connectors (a) from LH and RH of throttle body (b).

Components Removal from Engine

  • Disconnect idle speed control sensor (ISC) connector (a) from throttle body (b).

Components Removal from Engine

Air Filter Hoses to Throttle Body

  • Loosen both LH and RH worm clip screws (M5) (a) and separate the hose from air filter housing (b) to throttle body (c).

Components Removal from Engine

Throttle Body

  • Ensure TPS, MAP and ISC wiring connectors are disconnected.
  • Ensure the air filter housing is disconnected.
  • Ensure the throttle cables are disconnected.
  • Disconnect hoses (a) from canister purge valve.

Components Removal from Engine

  • Loosen LH and RH worm clip screws (M5) (a) to disconnect throttle body from inlet manifolds.

Components Removal from Engine

Inlet Manifold Rubber Flanges

  • Loosen and remove 4 Nos. Countersunk socket head bolts (M5) (a) located on inlet manifold of engine.

Components Removal from Engine

  • Remove 2 Nos. inlet manifold rubber flange (a) from engine.

Components Removal from Engine

Spark Plug Suppressor Caps on LH and RH

  • Gently pull out the spark plug suppressor caps from the spark plugs LH & RH.

Components Removal from Engine

Spark Plugs

CAUTION Ensure that the ignition and kill switch are in OFF position. Before removing the spark plugs, blow away any dirt accumulated in the spark plug area with compressed air to prevent it from falling into cylinder head.

  • Loosen and remove spark plug (a) from RH cylinder head.

Components Removal from Engine

  • Repeat the procedure to remove LH spark plug.

    See also:

     Royal Enfield Interceptor 650 - Service manual > Breather Hose Connections

    Release the clamp (a) to disconnect breather hose (b) from air filter box (c). Release the clamp (a) to disconnect breather hose (b) from breather box (c). Remove breather hose (a).

     Royal Enfield Interceptor 650 - Service manual > Clutch Cable on Clutch Cover

    Disconnect clutch cable assembly (a) from clutch cover (b). Refer clutch cable dismantling procedure.

    Motorcycles: