Royal Enfield Interceptor 650 - Service manual > Fuel Tank

Engine / Engine Assembly to Frame / Fuel Tank

  • Locate and slide the fuel tank into front frame guides (a).

Engine Assembly to Frame

EVAP to Fuel Tank Connections

  • Connect drain connection hose (a) to fuel tank (b).

Engine Assembly to Frame

  • Connect the EVAP connection hose (a) to the fuel tank (b).

Engine Assembly to Frame

Fuel Hose (Fuel Pump to Injector)

  • Connect fuel feed hose quick connector (a) (fuel pump to injector rail).

Engine Assembly to Frame

NOTE

  • Ensure fuel quick coupler is locked properly. (There should be a "Click" sound when locked)

Fuel Level Sensor and Fuel Pump

  • Connect fuel level sensor connectors (a) in fuel tank (b).

Engine Assembly to Frame

  • Connect the fuel pump connector (a) into the fuel tank (b).

Engine Assembly to Frame

  • Tighten with 2 Nos. Hex head bolts (M6) (a) into fuel tank (b) on frame.

Engine Assembly to Frame

Clutch Cable

NOTE

  • Ensure clutch cable is properly routed and retained by all necessary clips.

 

  • Locate lower end of clutch cable (a) into guide (b).

Engine Assembly to Frame

  • Install outer lock Hex nut (M8) (a).

Engine Assembly to Frame

  • Install rubber grommet (a).

Engine Assembly to Frame

  • Install inner cable (a) into clevis in the clutch release case (b).

Engine Assembly to Frame

  • Install inner cable (a) into clevis in the clutch release case (b).

Engine Assembly to Frame

  • Tighten outer lock nut (M8) (a).

Engine Assembly to Frame

Battery Connections

NOTE

  • Ensure ignition and stop switches are in OFF position before connecting battery cables.

 

  • For the precautions and procedures to remove and  install cables refer General Information.
  • Connect positive (+) terminal and tighten with Hex head bolt (M6) (a) on battery (b).

Engine Assembly to Frame

  • Connect negative (-) terminal and tighten with Hex head bolt (M6) (a) on battery (b).

Engine Assembly to Frame

Seat Assembly

  • Locate seat (a) into seat bracket properly and gently push to lock.

Engine Assembly to Frame

Side Panel LH and RH

  • Slide LH panel (a) from bottom to fit into frame (b).

Engine Assembly to Frame

  • Insert and tighten Phillips head screw (a) located near ECU (b) to fix LH side panel.

Engine Assembly to Frame

Oil Filter

  • Locate and tighten oil filter (a) using special tool (b).

Engine Assembly to Frame

Oil Cooler Mountings to Frame

  • Slide up cooler to top mounting bush and support cooler on frame (a).
  • Tighten 2 Nos. Hex flange head bolts (M6) (b) along with washers and nuts from cooler mounting to frame.

Engine Assembly to Frame

    See also:

     Royal Enfield Interceptor 650 - Service manual > Silencer RH on Exhaust Pipe

    Ensure mounting clamp (a) on silencer (b) and is sufficiently loose. Assemble new gasket (c) on exhaust pipe and locate  silencer on exhaust pipe. Duly ensure rear mounting bracket of silencer is aligned to the mounting hole of frame RH. Align silencer mounting bracket hole to main frame mounting hole. Insert Hex head bolt (M8) (a) into mounting bracket (b) along with washer and nut (c). Hold nut with suitable tool and tighten bolt to specified torque. Hold Hex head bolt (M8) (a) on clamp and ensure to position clamp on RH silencer (b) correctly and nut (c).

     Royal Enfield Interceptor 650 - Service manual > Oil Cooler Inlet and Outlet Pipes

    Oil Cooler Inlet and Outlet Pipes to Engine Insert bolt union crankcase (M16) (a) along with washers and tighten to specified torque. Tighten bolt (M18) (a) on oil cooler hose (b) by supporting (M16) (c) bolt on top. Tighten oil cooler inlet pipe with 2 Nos. Hex socket screws (M6) (a).

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