Royal Enfield Interceptor 650 - Service manual > Silencer RH on Exhaust Pipe

• Ensure mounting clamp (a) on silencer (b) and is sufficiently loose.
• Assemble new gasket (c) on exhaust pipe and locate  silencer on exhaust pipe.
• Duly ensure rear mounting bracket of silencer is aligned to the mounting hole of frame RH.

• Align silencer mounting bracket hole to main frame mounting hole.
• Insert Hex head bolt (M8) (a) into mounting bracket (b) along with washer and nut (c). Hold nut with suitable tool and tighten bolt to specified torque.

• Hold Hex head bolt (M8) (a) on clamp and ensure to position clamp on RH silencer (b) correctly and nut (c).

Hego/Oxygen Sensor Connectors

• Ensure Hego/oxygen sensors are tightened fully on exhaust pipes LH and RH.
• Connect LH and RH Hego/Oxygen sensor connectors (a).
• Ensure connectors are locked properly. (There is a "Click" sound when locked).

Throttle Body

• Ensure clips (a) are in position on inlet manifolds and loosened sufficiently.
• Locate throttle body (b) on the inlet manifold rubber flanges (c) and ensure it is properly seated on both LH and RH inlet manifolds.

• Tighten both clips (a) sufficiently over inlet manifold.
• Ensure clips are in position on air filter hoses and loosened sufficiently.
• Locate air filter housing (b) on throttle body (c) and ensure it is properly seated on both LH and RH of throttle body.

• Tighten both clips (a) sufficiently over air filter hose.

Air Filter Housing to Throttle Body

• Tighten worm clips screws (M4) (a) from air filter housing (b) to throttle body (c) on both LH and RH sides.

Reed Valve Connection

• Connect the reed valve hose (a).

Injector, TPS and Map Connections

• Connect the LH and RH injector connectors (a) located on throttle body (b).

• Connect TPS sensor connector (a) to sensor (b) at bottom of throttle body.

• Connect idle speed sensor connector (a).

• Connect idle EVAP hoses (a) into throttle body.

Throttle Cables

• Loosen bottom adjuster nuts (a) fully from adjusters in inner and outer throttle cables.
• Ensure top adjuster (b) nuts are fully threaded into adjusters.
• Slide inner cables (c) into slots in throttle bracket and push adjusters completely into throttle bracket till outer lock nuts are resting against bracket.

• Route throttle cable inner in throttle rotor and position throttle cable end (a) in eyelet in throttle rotor (b) correctly.

• Assemble outer lock nut (a) on adjuster in throttle body (b).
• Adjust throttle cable free play as specified and tighten 2 Nos. lock nuts on throttle cable adjuster against bracket.
• Repeat same procedure for return cable.

Throttle Body Covers on LH and RH

• Locate throttle body covers on both LH and RH of throttle body.
• Insert and tighten 2 Nos. Hex socket head bolts (M5) (a) into RH throttle body cover (b).

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