Royal Enfield Interceptor 650 - Service manual > Gear Shifter Shaft

• Remove the circlip (a) from shifter shaft (b) on engine LH side.

• Remove the washer (a) from shifter shaft.

• Gently pull out shifter shaft assembly (a) from engine RH side.

• Remove circlip (a) from shorter end of shifter shaft (b).

• Remove washer (a) from shorter end of shifter shaft (b).

• Remove spring (a) from shifter shaft (b).

• Remove plate (a) from shorter end of shifter shaft (b).

• Remove circlip (a) from longer end of shifter shaft (b).

• Remove washer (a) from longer end of shifter shaft (b).

• Expand spring lugs and pull out spring (a) from longer end of shifter shaft (b).

Stator and GPS Wiring Connectors

NOTE

• Ensure 2 Nos. black wiring connectors located on rear side of engine are disconnected.

FD Sprocket Cover

• Loosen and remove 3 Nos. Hex socket head screws (M6) (a) from FD sprocket cover (b) on the LH side of engine, in the order shown (1, 2 & 3).

• Gently pull out FD sprocket cover (a).

Gear Position Sensor (GPS)

• Loosen and remove 2 Nos. Hex flange head bolts (M6) (a) to disconnect gear position sensor holder.

• Remove cable holder (a).

• Gently remove the gear position sensor (a).

Rear Chain and FD Sprocket

• Loosen rear wheel and chain adjusters nuts (LH & RH) to increase chain slackness.
• Gently remove chain (a) from FD sprocket (b).

• Straighten lock tab washer (a) located over FD sprocket (b).

• Locate special tool over FD sprocket (a) and loosen hex "U" nut (M20) (b).

• Remove lock tab washer (a) from shaft.

• Remove FD sprocket (a) from drive shaft (b).

• Gently remove spacer (a) from drive shaft.

• Remove oil seal (a) from drive shaft.

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