Royal Enfield Interceptor 650 - Service manual > Stator Assembly with CPS

Stator Assembly with Crank Position Sensor (CPS)

• Loosen and remove 3 Nos. Hex socket head screws (M6) (a) holding the stator assembly (b).

• Loosen and remove 2 Nos. Hex socket head screws (M6) (a) on guide plate (b), holding crank position sensor to magneto cover.

• Remove the guide plate (a) from magneto cover.

• Gently release the wiring grommet (a) from the magneto cover.
• Gently remove stator assembly (b) from magneto cover.

Magneto Rotor Bolt

• In order to loosen magneto rotor bolt, it will be necessary to remove clutch cover.
• Insert special tool (a) in crankcase RH to lock the crankshaft and prevent rotation.

• Loosen and remove Hex flange head bolt (M12) (a).

• Ensure center bolt of magneto rotor puller is loosened sufficiently.
• Assemble puller (b) on magneto rotor (a) and thread in fully.
• Tighten center bolt onto puller till magneto rotor gets rreleased from crankshaft.

• Gently pull out magneto rotor assembly (a) with starter clutch.

• Remove woodruff key (a) from crankshaft.

Starter Clutch from Magneto Rotor

• Slightly loosen 6 Nos. Hex socket head screws (M6) (a) from inside magneto rotor. Do not LOOSEN AND REMOVE FULLY.

• Remove magneto rotor assembly (a) from crank shaft, hold the rotor firmly, rotate gear starter clutch (b) anti-clockwise and pull out simultaneously to separate rotor from the gear.

• Remove starter idle gear (a).

• Loosen and remove 6 Nos. Hex socket head screws (M6) (a) from inside magneto rotor (b) and separate starter clutch with outer ring (c).
• Remove starter clutch from outer ring.

Gear Position Sensor

1. Loosen and remove 2 Nos. Hex head bolts (M6) (a) along with bracket located below the FD sprocket (b).

• Remove cable holder (a).

• Gently remove gear position sensor (a).

FD Sprocket

• Tap to open lock tab holder (a) located over FD sprocket (b).

• Locate special tool over FD sprocket (a) and loosen "U" nut (M20) (b).

• Remove lock tab washer (a) from shaft.

• Remove FD sprocket (a) from drive shaft (b).

• Gently remove spacer (a) from drive shaft.

CAUTION Do not use sharp tool to remove spacer as it may damage the parts.

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