Kawasaki Z1000SX - Service manual > Clutch

Clutch / Clutch

  • Remove:
    Clutch Cover (see Clutch Cover Removal)
    Clutch Spring Bolts [A]
    Clutch Springs
    Clutch Spring Plate [B] (with Washer, Needle Bearing and Pusher [C])
  • Remove:
    Friction Plates and Steel Plates
    Spring and Spring Seat

Clutch

NOTE

  • The two plates at both ends are different from the plate installed between these plates.

    However, it is impossible to identify it on externals.

  • Mark and record the locations of the friction plates so that they can be reinstalled in their original positions.

 

  • Holding the clutch hub [A], remove the nut [B] and washers.

    Special Tool - Clutch Holder [C]: 57001-1243

  • Remove:
    Clutch Hub
    Spacer ( 47 × 25.5)

Clutch

  • Using the two M4 bolts or screws [A], pull out the sleeve [B], and then remove the needle bearing [C] and clutch housing.
  • Remove the spacer ( 56 × 25).

Clutch

See also:

 Kawasaki Z1000SX - Service manual > Clutch Lever and Cable

Clutch Lever Free Play Inspection Refer to the Clutch Operation Inspection in the Periodic Maintenance chapter. Clutch Lever Free Play Adjustment Refer to the Clutch Operation Inspection in the Periodic Maintenance chapter.

 Kawasaki Z1000SX - Service manual > Clutch Installation

Install the spacer ( 56 × 25) [A] so that the tapered side [B] faces inward. Install the clutch housing [A] to the drive shaft. While holding the clutch housing, install the needle bearing [B] and sleeve [C]. The holes [D] of the sleeve face outward. Install the following parts to the drive shaft.

Motorcycles: